Abstract
Objective of the project was to reduce the total time to weld a recurring structural part for offshore installations. Adhering to high quality norms with a great visual finish.
Isometric overview of the robotic welding cell used for the projects.
SLP setup with jig configuration.
TKY1 joint complete and ready for transport.
TKY1 front view - root opening detail.
TKY1 side view - root opening detail.
Weld support jig setup configuration.
Weld support - root opening detail.
Weld support - welded inside view.
Multiple Video Presentations, (click or swipe Left / Right)
Technical Documentation
Marine Structures Documentation
Final Jig Concept Study - Part 1
Final Jig Concept Study - Part 2
Welding Process Details
TKY1 one side welding complete.
TKY1 one side complete - alternate view.
TKY1 one side filling - backside view.
TKY1 stage 1 completed - ready for ultrasonic testing.
120mm PA position - filling process.
120mm PA position - filling complete.
120mm PA position - layer 2.
120mm PA position - layer 6.
120mm PE position - filling process.
120mm PE position - layer 5.
Projects & Tools
What Was Built
Full report: 4 AI bots, 3 web apps, and an automated welding system — built in 3 weeks.
Report • March 2026Weld Setting Visualizer
Interactive 3D welding physics simulator with arc, bead, and HAZ visualization.
Interactive 3DCarola Weld Visualizer
Robotic weld path visualizer for Carola robot programs.
VisualizerX-Seam Color Modes
Multi-pass X-seam cross-section viewer with color-by side, weave, tilt, ESAB job, Z layer, or pass sequence.
Interactive ViewerCloos Maintenance App
Maintenance management system for welding robots with scheduling and checklists.
Web AppTask Floor Planner
Drag-and-drop task distribution across the Iemants workplace floorplan.
Web AppYaskawa INFORM Search Origin Finder
Locate SEARCH instruction origins across Yaskawa INFORM job files.
Web Tool