Robotic welding of jackets
Abstract
Objective of the project was to reduce the total time to weld a recurring structural part for offshore installations. Adhering to high quality norms with a great visual finish.
Isometric overview of the robotic welding cell used for the projects.
SLP setup with jig configuration.
TKY1 joint complete and ready for transport.
TKY1 front view - root opening detail.
TKY1 side view - root opening detail.
Weld support jig setup configuration.
Weld support - root opening detail.
Weld support - welded inside view.
Multiple Video Presentations, (click or swipe Left / Right)
Technical Documentation
Marine Structures Documentation
Final Jig Concept Study - Part 1
Final Jig Concept Study - Part 2
Welding Process Details
TKY1 one side welding complete.
TKY1 one side complete - alternate view.
TKY1 one side filling - backside view.
TKY1 stage 1 completed - ready for ultrasonic testing.
120mm PA position - filling process.
120mm PA position - filling complete.
120mm PA position - layer 2.
120mm PA position - layer 6.
120mm PE position - filling process.
120mm PE position - layer 5.
Projects & Tools
What Was Built
Full report: 4 AI bots, 3 web apps, and an automated welding system — built in 3 weeks.
Report • March 2026Weld Setting Visualizer
Interactive 3D welding physics simulator with arc, bead, and HAZ visualization.
Interactive 3DCarola Weld Visualizer
Robotic weld path visualizer for Carola robot programs.
VisualizerCloos Maintenance App
Maintenance management system for welding robots with scheduling and checklists.
Web AppTask Floor Planner
Drag-and-drop task distribution across the Iemants workplace floorplan.
Web App